Standard fully welded steel ball valve

The standard fully welded steel ball valve is a type of ball valve that adopts a fully welded valve body structure, consisting of a carbon steel valve body and a stainless steel ball body. The flange connection is eliminated through welding technology to ensure zero leakage. The valve seat adopts carbon reinforced fluorone sealing gasket and inclined elastic structure, which can maintain reliable sealing in frequent operation, pressure fluctuations, and media containing impurities.

Mainly suitable for heating systems, industrial pipelines, urban gas and other scenarios, transporting water, oil, air and non corrosive fluids, with a temperature resistance range of -29 ℃ to 200 ℃, and a pressure rating of up to 42MPa.

Advantages include long lifespan, corrosion resistance, low maintenance, and suitability for harsh working conditions.

  • Adapt to complex working conditions
  • Application economy
  • Material and process advantages
  • Operational performance advantages
  • Sealing performance advantages
  • Structural design advantages
Adapt to complex working conditions
  • 01
    High pressure and high temperature compatibility
    The unique self sealing design ensures more reliable sealing at higher pressures, making it suitable for harsh scenarios such as thermal power plants and oil and gas transportation.
  • 02
    Media universality
    It can transport water, oil, gas, and non corrosive fluids with a wide range of diameters (from a few millimeters to several meters).
Application economy
  • 01
    Low maintenance cost
    The leak free design reduces maintenance requirements, and the direct buried installation saves construction costs and time.
  • 02
    Long lifespan
    Under normal operating conditions, the service life can reach more than 15 years, reducing the frequency of equipment replacement.
Material and process advantages
  • 01
    High strength forged steel valve body
    Made of forged steel of the same material as the pipeline, it reduces uneven stress, enhances aging resistance and compressive strength.
  • 02
    Corrosion resistance
    Stainless steel or special alloy materials can be selected according to the characteristics of the medium, suitable for corrosive environments such as chemical and gas industries.
Operational performance advantages
  • 01
    Quick opening and closing
    Only need to rotate 90 ° to complete the switch action, with fast response speed, suitable for emergency cut-off or frequent adjustment working conditions.
  • 02
    Low operating torque
    High precision ball machining and double O-ring valve stem sealing design, easy and unobstructed operation, supporting remote automation control.
Sealing performance advantages
  • 01
    Double sealing mechanism
    The floating ball design utilizes the pressure of the medium to automatically press the valve seat, or the fixed ball seals with elastic preload force to compensate for wear and adapt to pressure fluctuations.
  • 02
    Corrosion resistant sealing material
    The valve seat is made of elastic materials such as polytetrafluoroethylene (PTFE), forming a soft sealing structure with the metal ball. The sealing surface is isolated from the medium to avoid erosion and has a high leakage level.
  • 03
    Sealing performance advantages
    The valve seat is made of elastic materials such as polytetrafluoroethylene (PTFE), forming a soft sealing structure with the metal ball. The sealing surface is isolated from the medium to avoid erosion and has a high leakage level.
Structural design advantages
  • 01
    Smooth flow channel
    Adopting a straight through flow channel design, the medium passes unobstructed when the sphere is opened, with a small flow resistance coefficient and reduced pressure loss, suitable for high flow and high velocity scenarios.
  • 02
    Fully welded valve body
    The integrated welding structure eliminates flange connections, has no leakage points, and is suitable for high pressure (up to 42MPa), high temperature (-29 ℃~200 ℃), and corrosive media.
  • 03
    Compact and lightweight
    Small in size, lightweight, easy to install and maintain, especially suitable for buried or space limited scenarios.
Main Component Materials

Part Name

material

valve body

Carbon steel St37.8

Valve stem bearing

PTFE+SPCB

sphere

304 stainless steel

valve stem

2Cr13

valve seat

25%C+PTFE

metal washer

60Si2MN

spring

60Si2MN

O-ring

FPM

take over

Carbon steel St. 37.8

handle

Carbon steel+HCr

O-ring

FPM

press-fit sleeve

304

Performance Specifications & Dimensions
  • Nominal pressure PN
    1.6/2.5/4.0/6.4/10.0/16.0
  • Shell F
    P x 1.5
  • Sealing Pressure
    P x 1.1
  • Medium
    Water, air, oil, and other fluid media that do not undergo chemical reactions with carbon steel
  • Temperature (℃)
    -29℃ ≤ t ≤ 200℃

DN(mm)

NPS(in)

A

B

L

D

D1

D2

weight
(KG)

GB

EN

15

3/8

129

64

210

15

18

21.3

42

0.8

20

3/4

129

64

230

15

25

26.7

42

1.0

25

1

159

76

230

20

32

33.4

48

1.4

32

1 1/4

159

85

260

25

42

42.2

60

1.9

40

1 1/2

230

95

300

32

48

48.3

76

2.3

50

2

230

100

300

40

57

60.3

89

4

65

2 1/2

300

159

300

50

76

76.1

114

5

80

3

300

170

300

65

89

88.9

140

7

100

4

450

192

325

80

108

114.3

185

10.5

125

5

450

208

325

100

133

141.3

216

15

150

6

450

241

350

125

159

168.3

219

24

Note: The above data is for reference only. For details, please consult the company's sales department.

Valve Application
  • Oil & Gas Transportation

    Oil and gas transportation involves multiple modes such as pipelines and ships, and is the core link of the energy supply chain.

  • Chemical Raw Material Control

    The control of chemical raw materials covers the entire process of mining, storage, and production, ensuring safety and process stability.

  • High Temperature SteamPipeline in Power System

    High temperature steam pipelines are the core of energy transmission in power systems, supporting the efficient operation of thermal and nuclear power plants.

  • Other Industries

    Valves control fluids in multiple industries such as new energy and electronics, ensuring safe and efficient production.

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